We can produce not only tools for die-casting from light alloys. Based on the customer’s request, we have designed and manufactured a device for punching the plastic door panels. The device is equipped with a barcode reader for communication with the MES system and, of course, also with the necessary security features (light barrier, monitoring handling openings, etc.). Machine cycle is within 5 sec (total operation time including insertion and removal of the part within 20 sec).
The ingate system leads from the bottom of the casting and the burr remained about 7mm after standard trimming process. The customer’s request was to remove the burr to a maximum of 0.3mm in the trimming tool for further machining of the bearing surface. Complete cutting time up to 60 sec. For this purpose, a special four-spindle milling head was mounted in the tool, the movement into the cut is ensured by a hydraulic cylinder, which was equipped with a divider of the pressure liquid stream to ensure stable operation.
Combined tool for cutting high-strength steel car body structure. The tool has two parts – in the first the semi-finished product is divided into two parts and in the subsequent operation the residual material is cutted off. Clamping and positioning is realized by pneumatic cylinders, the actual cutting is then hydraulically.
The tool is connected to the control system via the IO Link.